WallCarb™ Components
Complete Component Control from Substrate to Surface
WallCarb™ components deliver engineered tungsten carbide solutions where surface performance is critical to overall part function. WallCarb™ components are designed as fully integrated wear solutions—manufactured, finished, and validated at our UK facility.
By combining WallCarb™ coating expertise with in-house casting, machining, and inspection capabilities, we are able to provide customers with improved reliability, tighter tolerances, and reduced lead times for applications where failure is not an option.
Advantages of WallCarb™ Components with Wall Colmonoy
WallCarb™ components offer a fully engineered alternative to traditional wear parts, backed by Wall Colmonoy’s manufacturing depth and metallurgical expertise. Wall Colmonoy manufactures WallCarb™ via a unique manufacturing technique. The fully adhered spherical tungsten carbide coating with minimal dilution ensures high-quality, superior-performing WallCarb™ components in the most challenging of environments.
WallCarb™ Component Application Examples
WallCarb™ components are used across a wide range of demanding industrial applications, including:
Bearing Housing
Turbo Drill Bearing
Mud Motor Bearing Valves
Sleeve
Specifications for WallCarb™ Components
- Proprietary brazing with CuBrazTM or custom alloys (e.g., Colmonoy® 625)
- Up to 600°C (higher possible with other braze alloys)
- 6000 RPM and 3000 PSI with CuBraz matrix
< 90% tungsten carbide by area
1745 ± 100 Hv0.5
1” OD to 15” OD (evaluated case-by-case)
- Interior/exterior diameters
- Flat surfaces
- Straight lengths with consistent diameters/surfaces
Our Facility
WallCarb™ components are manufactured at our Pontardawe, Swansea, UK facility, where end-to-end manufacturing allows our teams to manage production, coating application, and finishing with precision at every stage.
